Subscriber Discussion

How Should We Specify Access Control For These Metal Double Doors?

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Jason Neubauer
Oct 31, 2017
IPVMU Certified

I believe somewhere in the vastness of this great site is the answer - please John show me the way :)

My client is about to order new double hollow metal doors for a warehouse application.  That want them to be on the access control system.  They bring equipment through this door and standard mag locks are not ideal since they hang down.  Would shear mag locks be acceptable? It is a dirty space, not clean by any stretch.

UPDATE:

No mullion

Door Closers

Door Hardware to be determined

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Brian Rhodes
Oct 31, 2017
IPVMU Certified

Is there a dividing metal mullion between these doors, or is it a full width opening when both doors are opened?

Are there exit devices?

Are there door closers?

UI
Undisclosed Integrator #1
Oct 31, 2017

You can always try electrified exit bars.

JE
Jim Elder
Nov 01, 2017
IPVMU Certified

More questions: Are they exterior? Fire rated doors (typically, exterior doors are not rated, but there are exceptions)? Are  BOTH doors required as means of egress? Is there an exit sign above the door? Does the door also serve as a means of egress from another space? 

Now if these doors are subject to heavy use, I would strongly recommend an FRP (Fiberglass Reinforced Polyester). Steel doors are the poor man's choice, but FRP doors will last almost forever. 

Shear locks have their place, but that place is limited. Answer all the questions in these posts and we can have more info.

 

 

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Brian Rhodes
Nov 01, 2017
IPVMU Certified

Shear locks have their place, but that place is limited. 

I am in violent agreement with Jim.  Shear maglocks have limited applications and the doors they secure require constant adjustment and great closers in order to successfully secure doors.

With no Mullion, I think electrified exit devices with latch retracting vertical rods is the best overall general option.

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Jason Neubauer
Nov 01, 2017
IPVMU Certified

UPDATE:

  • No mullion
  • Door Closers
  • Door Hardware to be determined
  • NON-Fire Rated
  • Egress - Both Doors
JE
Jim Elder
Nov 01, 2017
IPVMU Certified

I think one of the other posts somewhere in the vast IPVM archives noted correctly that vertical rod exit devices are created by the devil. I agree. such devices along with their support items (power supply, power transfer device, etc) can push the door cost close to $8K and create constant headaches for the integrator et al.  Like the shear lock, such devices have their place, but me thinks more info is needed.... 

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Ross Vander Klok
Nov 01, 2017
IPVMU Certified

Agree 100%, I would not use those vertical rods even if it was the last/only option.  

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JE
Jim Elder
Nov 01, 2017
IPVMU Certified

Brian may be close to the correct answer. A couple of more questions: What is the type of occupancy? Does the door serve an occupancy of 50 or more persons? Is the door an exterior opening?

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Jason Neubauer
Nov 01, 2017
IPVMU Certified
  • the door does not face an exterior opening
  • occupants are warehouse staff moving pallets
  • occupancy is less than 50 at all time
JE
Jim Elder
Nov 01, 2017
IPVMU Certified
  • the door does not face an exterior opening

Not sure what you mean here.   How often is this door being used for moving stuff in/out....in reality? When is the door supposed to be locked?

 

UM
Undisclosed Manufacturer #2
Nov 01, 2017

Sheer locks, drop bolts...lots of possible locking methods. 

"about to order new double hollow metal doors"...usually new doors can be equipped by the door contract hardware supplier with internal vertical bars...perhaps a flush drop bolt?  Look here for an example. http://www.dortronics.com/products.php?cat_id=7

Another alternative is to manually lock the door, and use access control to just disarm alarm contacts, perhaps with a local sounder.

SD
Shannon Davis
Nov 01, 2017
IPVMU Certified

If you are worried about maglocks hanging down you could always us a Z-bracket with the securitron maglocks. Depending on which way the doors will open the maglocks may have to be on the unsecure side. Depending on how secure this door must be this solution could work. I have done this in the past when the door in question was internal and not high security. Basically the maglock will mount to the face of the door frame and with the z-bracket the armature plate would mount to the door with a bracket and would extend above the door to be able to connect to the maglock properly. The other issue you may have is the durability of the doors themselves.

 

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Jason Neubauer
Nov 01, 2017
IPVMU Certified

Shannon and UM#2 thanks for the ideas.  Here is some more info.

  • Door Usage: 200-300 openings per day
  • One Door can manually unlocked (stationary leaf until used)
  • Door Height - 8 FEET

Does ELR make sense? premature failure of a power transfer hinge?

Client would like a magnetic hold for moving equipment through these doors.  I assumed a access control timer would release the doors.

The Z Bracketed Mag Locks seem to be making more sense...

Any additional thoughts are appreciated.

 

UI
Undisclosed Integrator #3
Nov 01, 2017

Can't swear this would pass every AHJ's muster, but saw this in use at an airport, and thought it was creative, and a great deal cheaper than those electronic lock retractions.

Standard mag locks with a dual sense crash bar that was dual wired to both NO and NC switches in the bar.  The NO was wired to the REX input on the AC panel, and the NC was hard wired to one leg of the lock power.

So in normal operation, the user would push on the crash bar and the NO relay would account for the request to exit, and simultaneously kill the power to the lock, requiring no "dual movements" such as pressing an exit button and then turning a handle, as well as always ensuring lock power could be de-energized in an emergency.

 

Here's the installation instructions pdf.  Wiring is shown on page 8

https://www.securitron.com/Other/Securitron/_OWNA2.0/Documents/Installation_Instructions/Exit_Devices/DSB_IO_500-22700%20F.pdf

JE
Jim Elder
Nov 01, 2017
IPVMU Certified

If this door is in the means of egress path, the use of magnetic locks puts a number of items requirements into play: including fire alarm release and a very specific method(s) for releasing the door. That being said, I am moving closer to the mag lock solution (Per Shannon above) but I am not quite there yet. The z-bracket places the locking device on the threat side of the door but that may be OK in some cases.  The door being 8' would also generate a significant load on the top of the door (and the bracket.... and it cries out for an FRP door which will absorb this load. I used these doors in horse clinics as a means to control entry to surgery and other procedure areas in a vet clinic (horses) with good success.  

I would bet that you can use standard surface mag locks on this 8' door without incident. Standard mounts will give you less problems, resulting in a most trouble free door and be trouble free door. But I would only use mag locks if the door is not exposed to the exterior (for security reasons- not for durability reasons). Securatron in my view has the best mag locks on the market for this purpose and they are warranted for life no matter the reason for the problem (including breaking off from a fork lift). Their  newest exit bar is made specifically for the release of mag lock doors in the path of egress. But can you live with such bars that are sitting on the door at precisely the hit area? 

You mentioned a magnetic lock for holding the door open. You would actually need a magnetic door holder. Connect an output from the access control system that engages the holder for some set period of time after a valid card read. In this way, if someone wants to prop the door open and forgets it, the door will automatically release and lock. You can also incorporate the holder in a closer

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UE
Undisclosed End User #4
Nov 02, 2017

Call a Door Hardware Specialist who knows what they are doing so you do it right the first time.  For those who suggest not using vertical rods or other type of mechanical hardware is shows your lack of expertise the space.  You don't call the lawn mower repair guy to work on the scissor lift, no his area of expertise right?

For what you describe it would make sense to install crash bars using top vertical rods with Automatic Door Openers for when freight is moved though, yes its a more expensive solution up front but provides free egress and will perform with less service issues in the long run from damage to the door from pallets etc.

Maglocks are a LAST RESORT and convenient for uneducated folks trying to do door hardware to any application, they are Fail Safe and can be easily defeated to gain access.  If you do access control work and are not a door guy you should farm it out or go get schooled on door hardware.

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JE
Jim Elder
Nov 03, 2017
IPVMU Certified

You obviously got up on the wrong side of the bed here. Every one of these guys has given plausible possible solutions. They may not be the best solution, but they ARE solutions. And thats the way IPVM is supposed to work... by participation in an environment rich in folks who who know this stuff people can figure out the best answer.   

Also, your broad statement about magnetic locks does not take into account why you believe such locks should not be used.    About 80% of the mag locks I have ever seen have issues not with the lock, but its use and installation.  I would not normally recommend or use mag locks, but there is a time and place (i.e. fire alarm release, fail safe, 30 second manual override, etc). I have an installation of well over 100 doors with mag locks in residence halls installed in 1986 that are still functioning reliably today (although admittedly, i would not use them today). If you have had issues I would bet, I can find a problem that began with the question "was the lock suitable for the door". 

And for the record, I am a door and electric lock guy.  And you are correct about finding someone qualified: to this end, i would suggest and Independent Architectural Hardware consultant who specializes in electrical hardware if you can find one. If you cannot go independent I would suggest one of the big three: Alegion, AssaAbloy, or Stanley (now Dorma). 

Finally, in my opinion yours is a reasonable solution, but in an 8' door with no bottom rod, there will be a performance issues sooner rather than later. Now you have a mechanical assembly with a high abuse potential and torque issues. 

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Jason Neubauer
Nov 02, 2017
IPVMU Certified

Thank you for everyone's input.  I will be recommending crash bars and vertical rods.  The auto door openers would be great too.

JE
Jim Elder
Nov 03, 2017
IPVMU Certified

This will be a pretty pricey door. Here is a order of magnitude cost based on prices I found on-line. 

And this does not include integrator-related items (cable, card reader, door switch, REX, etc. So this could be a $12-15K door...assuming you trick out both leaves. I suppose there are are some items that could be reduced (i.e. door loop instead of EPT) but still, the door is costly.  Also note, you should not energize an electric operator with the door latch projected (you can, but i would not do it)

By the way, you may want to consider Alegion QL device. Its motor driven and uses a cable instead of a rigid rod. It is also listed for any suitable 24VDC power supply without warranty issues. 

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U
Undisclosed #5
Nov 03, 2017

There is an alternative option if you are not overly concerned with how the solution LOOKS. The function of it would work very well if installed correctly, but the look would not be something I would consider suitable for a "customer-facing" area. If this is entirely a back-of-house area where only employees would see it, then I would absolutely do this over alternative choices.

Shortest explanation is to utilize one door that is fixed, either via manual or automatic flush bolts, and create a small bracket where a strike could be mounted on the fixed door for a rim exit device to latch into. Then, simply electrify the rim exit for access control purposes.

If you used automatic flush bolts, you could also tie a door operator to it to allow the door with the rim exit device to open automatically when the operator is activated, followed shortly by the "fixed" door once the other door has opened enough to release the flush bolts.

The main thing to consider is that if you don't have an automatic operator on a door with automatic flush bolts, you must have a coordinator to hold the moving door open while the fixed door closes first.

I would choose this all day every day over vertical rods. Furthermore, the amount you would save over a two-vertical rod solution would come pretty close to paying for an automatic operator to be installed as well.

The last thing I would mention is that if you use automatic flush bolts, top-notch installation is a must. They are an absolutely fantastic solution that you'll never have issues with if they are installed correctly. If installed incorrectly, they'll give you problems forever.

Good luck.

 

JE
Jim Elder
Nov 03, 2017
IPVMU Certified

This is also a good solution. You may want to consider equipping the inactive leaf with an automatic flush-bolt on the bottom and a manual flush-bolt on the top (most folks will throw the top, but not the bottom). An astragal is also suggested to help hold the door ridged. But all this stuff brings a door coordinator into play;  and as UI 5 notes, flush bolts must be meticulously installed by folks who know what they are doing. And don't forget the timing issue: the doors must essentially be unlocked BEFORE the operator is energized to avoid binding. 

Please report back on what you did and how it worked for you.

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